Hydraulic Power Pack Manufacturer · Talwade, Pune · Since 1991

Established 1991 · Talwade, Pune

Hydraulic Power Packs.
Engineered for Industry.

Standard and custom hydraulic power units engineered, manufactured and tested in Pune since 1991 — with in-house testing up to 650 bar & 200 LPM.

Since 1991 650 bar testing 200 LPM flow test 1 year warranty*
1991
One of Pune's oldest HPU makers
ISO 9001:2015
Certified quality system
1000+
Projects delivered
650 bar
In-house pressure testing
IRS
Certified welding
Authorized integrator Parker Hannifin Danfoss Authorised integrator for Parker Hannifin & Danfoss Vickers — and a trusted system supplier to major forging, defence & industrial manufacturers.

Who we are

A dedicated hydraulic power pack manufacturer in Pune

Suyog Hydrosystems designs, builds and tests hydraulic power packs and hydraulic power units for machine tools, SPMs and industrial automation. From a single VMC clamping unit to a fully custom power pack, every system is assembled and pressure-tested in our own facility at Talwade, in the Pimpri-Chinchwad industrial belt of Pune.

  • Standard power packs — fast to specify, fast to buy
  • Custom HPUs engineered to your pressure, flow and control philosophy
  • In-house testing to 650 bar / 200 LPM with a pre-dispatch test certificate

Emergency & downtime

Machine stopped? Don't repair. Replace.

When an ageing hydraulic power pack keeps failing, days can disappear into diagnosis, dismantling and sourcing parts. Where it makes sense, a new, fully tested replacement HPU — built to your specification and shipped with a test certificate and warranty — gets the machine back into production with far less uncertainty.

What we manufacture

Hydraulic power packs for every industrial job

Real, buildable products — not a catalogue of stock photos. Specifications shown are typical; every unit is confirmed against your application before dispatch.

StandardHydraulic clamping power packs manufactured by Suyog Hydrosystems, Pune

Standard Hydraulic Power Packs

Ready-to-specify power packs for common clamping and actuation duties.

Pressure up to 175 bar
Motor 1 – 5 HP
Use Clamping, fixtures
CustomCustom hydraulic power unit built by Suyog Hydrosystems, Pune

Custom Hydraulic Power Units

Engineered to your pressure, flow, valve configuration and machine interface.

Pressure up to 650 bar
Flow up to 200 LPM
Control To spec
Machine toolVMC hydraulic fixture clamping power pack by Suyog Hydrosystems

VMC Clamping Power Packs

Compact, reliable clamping power for VMC and CNC fixtures.

Pressure 40 – 160 bar
Duty Continuous
Fit Machine-side
Hydraulic power pack for a special-purpose machine (SPM)

SPM Hydraulic Power Units

Power units for special-purpose machines and automation cells.

Pressure To spec
Stations Multi-actuator
Control Manifold
Suyog Hydrosystems hydraulic oil filtration trolleys

Oil Filtration Trolleys

Portable filtration to keep hydraulic oil clean and systems reliable.

Filtration Fine micron
Format Mobile trolley
Use Servicing
Hydraulic manifold block assembly by Suyog Hydrosystems

Hydraulic Manifold Assemblies

Custom manifold blocks and valve assemblies for compact circuits.

Design To circuit
Ports Multi-station
Test Leak-checked

In-house testing

Tested before it leaves our factory.

Every power pack is run on our own bench with hydraulic testing capability up to 650 bar and 200 LPM before dispatch. You receive a unit that has already proven itself under pressure — not one that gets commissioned for the first time on your shop floor.

  • Pressure & relief-valve settings verified
  • Flow and functional operation checked
  • Leakage and motor/pump operation confirmed
  • Pre-dispatch test certificate with every applicable unit

Configure Your HPU

Describe your machine. We'll size the power pack.

No hydraulic expertise required. Tell our guided configurator what your machine does — cylinders, pressure or force, machine type — and it works out the pump, motor, tank and controls, then hands it to our engineers for review.

Describe the application
Clamping, press, tilt, SPM — in plain language.
Get a recommended configuration
Pump, motor, tank, valves and options.
Request engineering review
Our team confirms and quotes.
Example configuration
ApplicationVMC clamping
Working pressure120 bar
Flow12 LPM
Motor2.2 kW
Tank63 litre

Illustrative only — your configuration is confirmed by a Suyog engineer before quoting.

Applications

Powering the machines that build industry

Machine tools

VMC & CNC

Clamping and actuation power for machining centres.

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Fixtures

Hydraulic Clamping

Repeatable clamping for jigs and fixtures.

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Automation

SPM & Cells

Power units for special-purpose machines.

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Forming

Presses

Power packs for hydraulic presses and forming.

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Foundry

Die Casting

Reliable hydraulics for casting cells.

Heavy industry

Steel & Cement

Rugged power units for plant duties.

Defence

Defence Suppliers

Hydraulic systems to specification.

General

Special Purpose

Bespoke hydraulic systems on request.

Since 1991

30+ years of hydraulic engineering

Three decades of building and testing hydraulic power packs is not a marketing line — it is accumulated engineering judgement about what fails, what lasts, and how to size a system that runs shift after shift.

1991

Founded in Pune — early hydraulic systems.

2000s

Industrial HPU manufacturing established.

2010s

Machine-tool & VMC clamping applications.

Today

In-house 650 bar testing & AI-assisted configuration.

Engineering library

Before engineers buy, they have questions. We answer them.

Selecting a power pack

How to match an HPU to your machine.

Pump flow & motor sizing

Getting flow, pressure and kW right.

Tank sizing

Why reservoir volume matters.

Filtration & reliability

Keeping oil clean, keeping uptime.

Engineering guides & free calculators — coming to the Resources section.

Get started

Let's size your hydraulic power pack.

Standard or fully custom — configure online, or send your requirement and our engineers will respond.

Request Quote Configure HPU